In industrial and food production or any other field, optimizing efficiency is essential to remain competitive. Improving performance and the rapid detection of defects are becoming essential for companies. The technology serves industry by using the performance of high-speed cameras. As well as being used for automobile crash tests or for firing weapons on military aircraft, these high-speed cameras are also efficient tools that are very useful for saving time and reactivity in industry.
High-speed cameras for greater efficiency
The more competition grows, the more the pace is subject to a strong pressure that is difficult to sustain for mankind. Technology then takes over, ensuring that the targeted yields are maintained and to ensure a regular cadence. The high speed camera Cesyco AOS is also known as a high-speed video camera. It is a camera tool that realizes data recordings on a digital carrier .
It offers a high degree of accuracy and is capable of detect every object even if it is placed on a high-speed chain . It is then possible to detect a problem immediately as soon as it appears. Sharp analyses are possible when studying images at low speed. The PCE cameras are very useful for not stopping the production line. It is then possible to store the data on different media. Installing high-speed cameras is an ideal solution to better synchronize your production line and detect a weakness that slows down manufacturing.
An immediate solution to a malfunction
High-speed camera technology allows you to take immediate action. As soon as you detect a problem on the production line, you can improve processes, repair a machine or make adjustments to optimize operation. Anomalies are instantly discovered and you have the opportunity to correct them by making the right decisions. .
Human action leaves room for a high error rate. With fatigue or weariness, it is difficult to detect a fault on the production line or with a defective raw material. The high-speed camera is also very popular for machine tool maintenance. By maintaining the equipment better, you will also act on the durability of your equipment and tools. The parts will work as intended and will not cause friction or irreparable damage.
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Guaranteeing consistent quality
When a customer orders a product, they want the same quality as the product you presented to them when they placed their order. With the use of a high-speed camera, you get a really optimal quality rate. The margin of difference between two products is almost zero. Defective products, faulty raw materials or items that do not meet acceptable standards are detected and set aside. .
The quick camera identifies a problem with alignment, a lid or a label that is not properly positioned. Some failures are difficult to detect with the human eye, while the high-speed camera provides extreme accuracy. Any difference is then detected by the eye of the high-speed camera. This allows the production worker to concentrate on other tasks while the camera focuses on the faults.
Get high performance machine vision
With the choice of a high-speed camera, you have the possibility to set up very complex industrial tasks and perform them with the same consistency. Machine vision uses many algorithms with very specific constraints. In order to achieve a consistently optimal result, machine vision must be based on high camera reliability and stability of the machine vision systems.
They must also be resistant to major thermal changes and be particularly robust. The high-speed cameras are equipped with digital sensors and very precise optical systems. This industrial vision is ideal to define the filling level of a bottle or to put the light on an unsuitable object. If the camera detects a failure, it initiates a process that aims to displace the defective product, which is then diverted. Statistics are then compiled to establish a highly accurate failure rate analysis . The production agent or the person in charge of the production chain can thus make the best decision if he or she finds that the analyses are poor or tend to decline.
Machine vision, a real advantage for your productivity
As you work on your machine vision process, you will appreciate the many advantages:
- She is better able to interpret a complex and unstructured scene when the human eye is not able to do so.
- You get very important quality and precision measurements for the analysis of your process.
- The analyses are continuous and always at the same level of requirement.
- The industrial eye of the high-speed camera is capable of view thousands of products in a short period of time .
- The high-speed camera is also able to inspect objects that are undetectable to the human eye.
- Machine vision is very useful to reduce tampering of your products.
- You reduce production time but also the costs related to the maintenance of your machines.
- You act faster to repair a machine and components wear out less quickly.
- You guarantee greater security for your employees.
- You avoid human intervention on machines that can be dangerous.
- In a clean room, you avoid the risk of contamination by human intervention.
- Productivity is increased by reducing machine downtime.
- You get more flexibility in your production and can schedule changes more easily.